Why Is Quality Important In Garments Manufacturing – A Comprehensive Guide

Quality control is the main department in any factory, especially in garment manufacturing plants. It is because these factories are producing dozens of clothes each day. So to check the quality of each manufactured item, a quality control system is required.

Further, this procedure at the manufacturing stage ensures the right quality of products before the packaging and shipment stages. In this blog article, we'll discuss why quality control is important in the manufacturing of clothes. Moreover, what are the ways to make clothes of high quality and reduce wastage?

Why is quality control important in garment manufacturing?

Quality control means the product manufacturing in any factory is met the quality standards. This method helps manufacturers to ensure the products are meeting the right requirements and are ready to send for delivery purposes. This process involves checking things visually and using equipment to measure and test materials, products in the middle of being made, and the final products. This helps make sure everything matches the set requirements.

Quality control has many benefits. It helps manufacturers to lower mistakes and become more efficient. This way, a manufacturer can save money and time as well. And ultimately increase sales. The quality check happens at different points while making clothes.

Many factories have hired inspectors to perform the task of quality control. They check each item at specific times before they are sent out. For instance, they check for wrong cuts, faults in color filling, and mistakes in sewing. In addition, holes in the fabric and if zippers are working well or not. These checkers also check the right tags attached to the clothes.

To wrap up, quality control cuts costs by lowering the number of things that get rejected during production. Rejections lead to materials being thrown away. For example, if materials go to waste, it could end up costing more later when things need fixing by hand instead of by machine, the way they were meant to be done from the start.

Methods used for garment quality control in the fashion industry

You can get quality assurance for your products by using various methods. Below you can find some methods that will help you to achieve quality control for your garment industry.

INSPECTION:

This method is really common for quality control in making clothes. During the inspection, a worker checks the quality of clothes before sending them to the next step which is delivery. Moreover, this can be performed by selecting a few items from each batch and after checking them one by one, the QC worker ensures its quality. After a clear inspection of items like t-shirts, the next step of packaging has been done. For this purpose, t shirt boxes are used.

TESTING:

Testing involves measuring stuff like the thickness, weight, and width of materials. They also check colors and see if the seams are straight. Zippers are checked too, to make sure they're okay for customers. To find issues, they might do tests like dyeing, washing, or dropping garments on the floor. This makes sure they're good enough for what customers want.

SAMPLING:

Sampling means taking tiny pieces from big groups to check for problems before making lots of things. This makes sure all the groups are made right and always match the rules when making a lot of them.

STATISTICAL PROCESS CONTROL (SPC):

Quality assurance managers often combine these techniques with inspections. They do this to make sure products meet customer needs at every step of making them – from cutting the fabric to sewing the clothes, all the way to packing them for shipping.

AUDITS:

An audit is like a check done by someone independent, such as a client. They look at records and papers connected to making things, plus any other info that matters to see if rules or laws are followed.

The biggest quality-related problems in garment manufacturing

Regrettably, making clothes can lead to lots of quality problems. It's simpler to point out what doesn't cause these issues than what does!

Here are some common clothing problems:

1. Sewing mistakes (wrong stitches, fabric issues, loose threads).

2. The colors are not right or not matching.

3. Print not matching.

4. Sizes are not consistent or measurements of.

5. Labels are not good (falling off).

6. Garment issues like bad zippers, loose buttons, and uneven hems.

How can you maintain quality standards in the garment industry?

You can notice that the clothing industry naturally faces many mistakes. Moreover, products of premium quality can be inspected through a strong system. Further, multiple methods are available below for more information on it.

Train your workers

Experienced workers understand how vital it is to keep up quality and do their job with care. Also, tell them to sew each piece with great care. Moreover, after having the right training they will perform more good work and less mistakes.

Using high-quality materials

Your materials should be of premium quality. They make clothes last longer compared to cheaper ones that can easily break. In addition, check whether your selected material is right for the environment or not. Moreover, check that these materials are safe for people when they wear clothes.

Keep your machinery in top shape

Keep checking your machines over time. That way, you can ensure their proper working and setting. However, if the setting of machines is not right then you can imagine how much material and time will be wasted by them. This leads to less work getting done and more fixing needed, which costs the company more.

Invest in technology

There are various technologies are available in the market to ensure the quality of your manufactured products. For instance, you can have an ERP system that is very smart. It helps you watch how much stuff you have and handle the waste. In addition, check for those systems which are affordable and provide great efficiency of results.

Conclusion

Making clothes has many ways, but how good they turn out depends on how you handle the process. From choosing materials and suppliers to setting up how you make things and checking each piece before sending, it's important to know your options before deciding. Also, everyone on the team must be trained well. This lets them work on their own while keeping up good quality.